Ukuchaneka kotshintsho: LBM150 Umatshini ophathwayo oBoring Excels kwi-Shipyard Stern Rudder
Ukuchaneka kotshintsho: LBM150 Umatshini ophathwayo oBoring Excels kwi-Shipyard Stern Rudder
On-Site Line Boring Machining
Kummandla wobunjineli obuchanekileyo, umzi-mveliso wethu womatshini odikayo womgca ophathwayo, ongaphezu kweminyaka engama-20 yobuchwephesha bokwenza izixhobo eziphathwayo ezikwisiza, wazisa ngokuzingca i-LBM150 Portable Line Boring Machine. Lo matshini wokukruqula wemeko ye-situ usete ibhenchmark entsha kwi-reder esemva kwendawo yeenqanawa kwi-site yomatshini wokukruqula, unikezela ngokuchaneka okungenakulinganiswa kunye nokuthembeka kushishino lwaselwandle. I-LBM150 isandula ukubonisa amandla ayo akhethekileyo ekulungiseni i-intanethi ye-welded i-rudder bores yenqanawa edibeneyo, ifezekisa ukuchaneka okumangalisayo kwe-radial runout ye-0.02mm-idlula imigangatho engqongqo ebekwe ngabanini bendawo yeenqanawa. Eli nqaku lihlalutya kwiimpawu eziphambili ze-LBM150, inkqubo yayo yokuvelisa ngobuchule, kunye nefuthe layo lokuguqula kwi-customized on-site line application machine boring.
I-LBM150: I-Pinnacle of Precision kwi-Portable Line Boring
Umatshini wokukruqula we-LBM150 womgca ophathwayo wenzelwe ukujongana neemfuno ezibangwayo zokwenziwa koomatshini kwisiza, ngakumbi ekulungisweni nasekubuyiselweni kwezinto ezibalulekileyo ezifana nebhori yokuqhuba umva wenqanawa. Iyilwe njengomatshini odikayo owenziweyo okwisiza, i-LBM150 idibanisa ukuphatheka, ukuchaneka, kunye nokuqina, nto leyo eyenza ukuba ibe sisixhobo esiyimfuneko kwizakhiwo zeenqanawa kunye namaqela olondolozo lwemizi-mveliso kwihlabathi liphela.
Iimetriki eziphambili zokusebenza kwe-LBM150 ziquka:
Ukuchaneka kweBore (Radial Runout): 0.02mm, igqithise imigangatho yoshishino yezicelo zendawo yeenqanawa.
I-Boring Bar UkuLuleka: 0.06mm / imitha, ukuqinisekisa ukuchaneka okuhambelanayo okuhambelanayo.
Boring Bar Roundness: 0.03mm/ububanzi, igalelo kwiziphumo machining ezingenasiphako.
Uburhabaxa boMphezulu (Gqiba): I-Ra 1.6 ukuya kwi-Ra 3.2, ihambisa indawo egudileyo, enomgangatho ophezulu.
I-Concentricity: Kuxhomekeke kuhlengahlengiso lwengalo exhasayo, kunye nabaqhubi abanezakhono abafezekisa ulungelelwaniso olufanelekileyo.
I-Flatness (Ukujongana neNtloko): 0.05mm, ukuqinisekisa ukuchaneka kwimisebenzi yokuphela kokugaya.
Ezi nkcukacha zigxininisa amandla e-LBM150 okwenza ukulungiswa okuchanekileyo kwiindawo ezinomngeni kwi-site, ezifana ne-shipyard rudder kwi-site line boring machining, apho ukufikelela kunye neemeko zinokuthintelwa. Uyilo oludityanisiweyo lomatshini kunye nolwakhiwo olomeleleyo luyenza ibe sisisombululo esiguquguqukayo semisebenzi yomatshini odikayo we-situ, ukunciphisa ixesha lokuphumla kunye nokuphelisa isidingo sokuthutha amacandelo amakhulu kwiindawo ezingaphandle kwendawo.
Izicelo kwi-Shipyard Stern Rudder On-Site Line Boring Machining
Ushishino lwaselwandle luxhomekeke kakhulu kwimfezeko yenkqubo ye-rodder engasemva, ebaluleke kakhulu kuhambo lwenqanawa kunye nokhuseleko. Ukunxitywa, ukubola, okanye ukonakaliswa kwamabhore e-rudder kunokuphazamisa ukusebenza, kufuna izisombululo ezichanekileyo zokulungisa. Umatshini wokubhora we-LBM150 ophathwayo uyagqwesa ekulungisweni kwe-intanethi yamabhori adityanisiweyo asemva, ewabuyisela kwiinkcukacha zawo zangaphambili ngokuchaneka okukhethekileyo.
Kwiprojekthi yakutsha nje, i-LBM150 iye yabekwa ukuze ilungise umphini odityanisiweyo wokujika umphini kwindawo yeenqanawa. Amandla omatshini okufikelela kwi-radial runout ye-0.02mm yaqinisekisa ukuba ibhore elungisiweyo iyadibana kwaye igqithise imigangatho yokusebenza yomnini. Eli nqanaba lokuchaneka libalulekile ekuqinisekiseni ukuba i-rudder isebenza kakuhle, ukunciphisa ukungcangcazela kunye nokunxiba ngexesha lokusebenza kwenqanawa. Ukuphatheka kwe-LBM150 kwavumela amagcisa ukuba enze ukulungiswa ngokuthe ngqo kwindawo, ukugcina ixesha elibalulekileyo kunye neendleko xa kuthelekiswa neendlela zemveli ezifuna ukuchithwa kunye nomatshini ongekho kwindawo.
Impumelelo ye-LBM150 kwizicelo ze-shipyard igxininisa indima yayo njengokutshintsha umdlalo kwibala le-intanethi ye-teknoloji yomatshini odikayo. Ngokunikezela ngesisombululo somatshini odikayo owenziwe ngokwezifiso kwindawo yethu, umzi-mveliso wethu womatshini odikayo uxhobisa iindawo zeenqanawa ukugcina ukusebenza kakuhle ngelixa uphakamisa eyona migangatho iphezulu yomgangatho.
UkuGqwesa kwezeMveliso: Inkqubo yeBha ekruqukileyo
Embindini wokusebenza kwe-LBM150 ilele ibha yayo edinayo eyilwe ngobunono, eyilelwe ukuzisa amandla aphezulu, ukuqina, kunye nokuchaneka. Inkqubo yokwenziwa kwebar ekruqulayo bubungqina bokuzibophelela komzi-mveliso womatshini wethu ophathwayo wokudikayo kumgangatho kunye nokutsha. Apha ngezantsi kukho uphononongo oluneenkcukacha lwenkqubo yokuvelisa ibar ekruqulayo, eqinisekisa ukusebenza kwayo okukhethekileyo kwizicelo zomatshini odikayo kwisiza.
1. Ukukhethwa kwezinto
Isiseko somgangatho ophezulu we-bar boring siqala ngokukhethwa kwezinto ze-premium. Sisebenzisa i-42CrMo, intsimbi yolwakhiwo lwentsimbi ephezulu edume ngeempawu zayo ezibalaseleyo, kubandakanya ukomelela okuphezulu, ukuqina, kunye nokumelana nokunxiba. Esi sixhobo silungele ukumelana nobunzima bokusebenza komatshini wokudinwa kumgca we-situ, apho ibha ekruqulayo iphantsi kwamandla abalulekileyo okugoba, ukungcangcazela, kunye neemeko ezirhabaxa.
2. Ukusika kunye nokuQinisa
Inkqubo iqala ngokusika intsimbi ye-42CrMo eluhlaza ukuya kwimilinganiselo efunekayo. Oku kulandelwa yi-forging, apho i-material ibethelwa ngesando ukuze kuphuculwe isakhiwo sayo sangaphakathi kunye neempawu zoomatshini. I-Forging iphucula ukuhamba okuziinkozo, kunciphisa iziphene, kwaye kwandisa ukuqina kwempahla, ukuyilungiselela ukusetyenzwa okulandelayo.
3. Ukucoca
Ukuphelisa uxinzelelo lwangaphakathi kunye nokuphucula ukucutshungulwa, izinto ezibunjiweyo zingena kwi-annealing. Le nkqubo yonyango lobushushu ibandakanya ukufudumeza intsimbi kwiqondo elithile lobushushu kunye nokupholisa kancinci, okukhokelela kwi-microstructure efanayo kunye nokuphuculwa kokusebenza komatshini.
4. Rugh Machining
Izinto ezifakwe kwi-annealed ziphantsi kweenkqubo zomatshini ezirhabaxa, ezinje ngokujika kunye nokusila, ukwenza ubume obusisiseko bebha ekruqulayo. Eli nyathelo limisela imilinganiselo yokuqala kwaye lilungiselela icandelo lokuphucula ngakumbi.
5. Unyango loBubushushu (Ukucima kunye nokuFundisa)
Ibha ekruqulayo ifumana inkqubo yokucima kunye nokufudumeza ukunyusa iimpawu zayo zomatshini. Ukucima kubandakanya ukufudumeza intsimbi kwiqondo lokushisa eliphezulu kunye nokupholisa ngokukhawuleza ukwenza lukhuni izinto, ngelixa ukufudumala kunciphisa i-brittleness kunye noxinzelelo olushiyekileyo, ukwandisa ukuqina kunye ne-ductility. Olu nyango lobushushu luqinisekisa ukuba ibha ekruqulayo inokumelana neemeko ezinyanzelisayo zomkhuseli womva wenqanawa kwisiza somatshini wokudika.
6. Precision Machining
Ukuchaneka komatshini linyathelo elibalulekileyo ekuphumezeni unyamezelo olululo lwe-LBM150. Ukusebenzisa iindlela eziphambili zokusila, ibha yokubhongisa isetyenziselwa ukufezekisa ukuthe tye kwe-0.06mm / imitha kunye nokujikeleza kwe-0.03mm / ububanzi. Oku kunyamezelwa okuqinileyo kuqinisekisa ukuphambuka okuncinci kunye nokungcangcazela ngexesha lokusebenza, okukhokelela ekuchanekeni okuphezulu komatshini.
7. Ubushushu obuphezulu
Ukuqhubela phambili ukuzinzisa i-microstructure yezinto kunye nokuphelisa uxinzelelo olushiyekileyo, ibha ekruqulayo ifumana ubushushu obuphezulu. Eli nyathelo liphakamisa uzinzo lwe-dimensional kwaye liqinisekisa ukusebenza okungaguqukiyo kwixesha elongezelelweyo lokusetyenziswa.
8. UkuSila kakuhle
Ukusila kakuhle kwenziwa kwiindawo ezibalulekileyo ukuze kuphunyezwe uburhabaxa obufunwayo (Ra 1.6 ukuya kwiRa 3.2). Le nkqubo iqinisekisa ukugqiba okugudileyo okunciphisa ukungqubana kunye nokunxiba ngexesha lomatshini, igalelo kubomi obude bebhari ekruqulayo kunye nezinto ezenziwe ngoomatshini.
9. Nitriding
Inyathelo lokugqibela lonyango lobushushu libandakanya i-nitriding, inkqubo yokuqina komhlaba efaka initrogen kumphezulu wentsimbi ukwenza umaleko oqinileyo, ongagugiyo. I-Nitriding iphucula ngokubonakalayo ukuqina kwebar ekruqulayo, ukuxhathisa umhlwa, kunye namandla okudinwa, iyenza ilungele iimeko ezirhabaxa ekudityanwe nazo kwi-site yosetyenziso lomatshini odikayo.
10. UHlolo lokuGqibela kunye neNdibano
Emva kokugqiba zonke iinkqubo zokucocwa komatshini kunye nobushushu, ibha ekruqulayo iphantsi koqwalaselo olungqongqo lolawulo lomgangatho ukuqinisekisa ukuchaneka komda, umgangatho womphezulu, kunye neempawu zoomatshini. Xa sele ivunyiwe, ibha ekruqulayo mhlawumbi igcinwe kwi-inventri okanye idityaniswe kwi-LBM150 umatshini ophathwayo wokudinwa, ulungele ukuthunyelwa kwintsimi.
Ukubaluleka kweNkqubo kunye noKhetho lweMathiriyeli
Ukusebenza kwebha ekruqulayo kuphenjelelwa ngokuthe ngqo kukhetho lwezinto eziphathekayo kunye nokuchaneka kwenkqubo yokuvelisa. Ukusetyenziswa kwe-42CrMo, kudityaniswe nolandelelwano olulawulwa ngononophelo lonyango lobushushu kunye nokusebenza komatshini, kuqinisekisa ukuba ibha ekruqulayo ibonisa ukuxhathisa okukhethekileyo ukugoba, ukunxiba, kunye nefuthe. Ezi propati zibalulekile ekugcineni ukuchaneka komatshini kwizicelo ezibango ezinjengendawo yokuqhuba umva wenqanawa kwisiza somatshini wokudika.
Inkqubo ye-nitriding, ngokukodwa, ngumahluko ophambili, njengoko iphakamisa kakhulu ubulukhuni bomphezulu webar ekruqulayo ngaphandle kokubeka esichengeni ukuqina kwayo okungundoqo. Oku kuvumela i-LBM150 ukuba isebenze ngokuthembekileyo phantsi kwemithwalo ephezulu kunye nokusetyenziswa okwandisiweyo, ukuhambisa iziphumo ezihambelanayo nakwiindawo ezinzima kakhulu.
Izinto ezilungileyo ze-LBM150 kwi-On-Site Machining
Umatshini odikayo we-LBM150 womgca ophathwayo ubonelela ngeenzuzo ezininzi ezenza kube lolona khetho lukhethwayo kwiindawo zeenqanawa kunye namaqela olondolozo lwemizi-mveliso:
Ukuphatheka: Uyilo lwayo oluhlangeneyo kunye nolukhaphukhaphu luvumela ukuthuthwa lula kunye nokuseta kwiindawo ezivaliweyo, okwenza ukuba ilungele umgca we-situ imisebenzi yomatshini odikayo.
Ukuchaneka okuPhakamileyo: Nge-radial runout ye-0.02mm kunye nokuphela komphezulu we-Ra 1.6 ukuya kwi-Ra 3.2, i-LBM150 inikezela ngokuchanekileyo ohlangabezana okanye odlula imigangatho yoshishino.
I-Versatility: Umatshini ulungelelaniswa noluhlu olubanzi lwezicelo, ukusuka ekulungisweni kwe-rudder esemva kwenqanawa ukuya kwamanye amacandelo emizi-mveliso afuna ukwenziwa kwe-site.
Ukusebenza kakuhle: Ngokuvumela ukulungiswa ukuba kwenziwe kwisayithi, i-LBM150 isusa isidingo sokuchithwa kweendleko kunye nokuthutha, ukunciphisa ixesha lokunciphisa kunye neendleko zokusebenza.
Ulawulo lwe-Operator: Ukugxilwa komatshini kuxhomekeke kakhulu kwisakhono somsebenzisi kunye nohlengahlengiso lwengalo exhasayo, okuvumela amagcisa anamava ukuba afezekise iziphumo ezilungileyo.
Ukuzibophelela kuMgangatho kunye nokwenza ngokwezifiso
Njengomzi-mveliso ohamba phambili ophathwayo womatshini wokudinwa, siyazingca ngokukwazi kwethu ukuhambisa izisombululo zomatshini odikayo olungiselelwe iimfuno ezithile zabathengi bethu. I-LBM150 ibubungqina bokuzinikela kwethu kwizinto ezintsha, ukuchaneka, kunye nokuthembeka. Iqela lethu leenjineli kunye neechwephesha lisebenza ngokusondeleyo kunye nabathengi ukuze baqonde iimfuno zabo, beqinisekisa ukuba umatshini ngamnye ulungele ukusetyenziswa kwawo.
Nokuba ibuyisela umphini wokukhuhla ogutyungelwe ngasemva kwindawo yeenqanawa okanye yenza ubuchwephesha obuchanekileyo kwamanye amacandelo abalulekileyo, umatshini wokudika we-LBM150 womgca ophathwayo uyilelwe ukuzisa iziphumo ezingaqhelekanga. Ulwakhiwo lwayo olomeleleyo, iinkqubo zokuvelisa eziphucukileyo, kunye nesakhono sokuchaneka okuphezulu kuyenza ibe sisixhobo esibalulekileyo kumashishini afuna umgangatho ongaguqukiyo.
Umatshini wokukruqula we-LBM150 womgca ophathwayo umela incopho yobunjineli obuchanekileyo, enikezela ngokusebenza okungenakuthelekiswa nanto kumthi wokujika weenqanawa kwindawo yomgca odikayo womatshini kunye nezinye izicelo ezikwisitu. Ngokukwazi ukufikelela kwi-radial runout ye-0.02mm, i-bar enesithukuthezi yokuqina kwe-0.06mm / imitha, kunye nokugqitywa kwendawo ye-Ra 1.6 ukuya kwi-Ra 3.2, i-LBM150 ibeka umgangatho omtsha kumatshini ophathwayo ophetheyo. Ibha yayo ekruqulayo eyenziwe ngobunono, eyenziwe kwintsimbi ephezulu ye-42CrMo kwaye iphantsi konyango oluphezulu lobushushu kunye neenkqubo zomatshini, iqinisekisa ukuqina, ukuchaneka, kunye nokuthembeka nakwiindawo ezifuna kakhulu.
Njengomzi-mveliso womatshini odikayo ophathwayo othembekileyo oneminyaka engaphezu kwamashumi amabini yamava, sizibophelele ekuziseni izisombululo zomatshini odikayo owenziweyo kwisiza ohlangabezana neemfuno ezizodwa zabathengi bethu. I-LBM150 ngumzekelo oqaqambileyo wokuzinikezela kwethu ekugqweseni, ukuxhobisa iindawo zeenqanawa kunye namaqela olondolozo lwemizi-mveliso ukufikelela kwiziphumo ezigqwesileyo kunye nexesha elincinci lokuphumla.
Ukuba ufuna umatshini odikayo womgca ophathwayo olungiselelweyo, nceda uzive ukhululekile ukuqhagamshelana nathi. Siza kuphendula kumbuzo wakho kwiiyure ezingama-24.
